Environment

Circular Use of Resources (Recovered Paper)

Effective Utilization of Resources (Paper Recycling)

Basic Approach

In Japan, around 60% of the raw materials for paper production comes from recovered paper. The recovered paper from households is mainly collected through “community collection” and “administrative collection by local authorities” and utilized for the paper production at the paper mills. Recently, the idea of sustainable paper recycling is becoming more important under the circumstance of growing demand for paper as an alternative material for de-plasticization. The Oji Group produces newsprint, printing paper, and paperboard that contain recovered paper in mills across Japan. Recovered paper collected locally is utilized in mills belonging to the Oji Group, mainly in mills located near the source of material, and contributes to keeping a healthy recovered paper recycling system. For further improvement our recovered paper utilization ratio, the Oji Group challenges to utilize various types of recovered paper and contributes to domestic circular use of resources in Japan.

Newspaper recycling
Mills Using Recovered Paper

Present State and Activites

Current Recovered Paper Utilization Ratio

The Oji Group consumes 3.81 million tons of recovered paper for its production annually. This is equivalent to 24% of 15.70 million tons of the total recovered paper consumed in Japan. The breakdown of recovered paper use is as follows: 57% old corrugated containers, 18% old magazines, and 16% old newspaper. The recovered paper utilization ratio*1 continues to increase year on year as the use of recovered paper expands. In recent years, The decline in printing paper production has been greater than the increase of paperboard, whose recovered paper utilization ratio is higher, and changes in the paper product variety composition have pushed up the overall recovered paper utilization ratio. While the ratio was 67.1% in FY2021, it rose to 67.6% in FY2022 due to a decrease in printing paper production and an increase in paperboard production.
The Oji Group has maintained a high recovered paper utilization ratio by continuously working on the recycling of various types of recovered paper. Since FY2021, we have been working to further expantion the use of recovered paper with the aim of achieving a recovered paper utilization ratio of 70% or more (in Japan) under the Environmental Action Program 2030.

  • *1Recovered paper utilization ratio = Volume of recovered paper consumed ÷ Total volume of fiber raw materials consumed (total consumption of recovered paper, wood pulp, and others)
Changes in the Amount of Recovered Paper Use and Recovered Paper Utilization Ratio
You can see this table by scrolling horizontally.
  FY2015 FY2016 FY2017 FY2018 FY2019 FY2020 FY2021 FY2022
Amount of recovered paper use (kt) Old newspapers 1,035 1,040 956 902 793 676 636 624
Old magazines 667 649 710 765 815 795 773 677
Old corrugated containers 1,979 2,025 2,077 2,051 1,996 1,976 2,056 2,171
Others 349 352 351 362 406 378 369 333
Total 4,029 4,066 4,093 4,081 4,010 3,826 3,834 3,806
Recovered paper utilization ratio (%) Oji Group companies in Japan 64.3 63.5 64.0 64.0 65.6 68.5 67.1 67.6
All Japan*2 64.3 64.4 64.2 64.3 64.6 67.5 65.9 66.3
  • *2All Japan: Paper Recycling Promotion Center

Initiatives for the Expanded Use of Recovered Paper

The Oji Group produces a diverse range of products, including newsprint, printing paper and paperboard, and uses various types of recovered paper, including old newspapers, old magazines and old corrugated containers. The relationship between the main types of recovered paper and the products that use recovered paper is shown in the diagram. The Oji Group is also involved in recycling confidential documents that were previously often incinerated, difficult-to-process recovered paper that were unsuitable for paper recycling, such as plastic-laminated products , and paper that contains gold and silver.
The Group has started to create a recycling system for paper cups and other paper which are attracting attention for expanding recycling, and promote recycling as a raw material for paperboard.

Types of Recovered Paper and Examples of Main Paper Products
Confidential document processing facility (Oji Materia Edogawa Mill)
Confidential document processing facility
(Oji Materia Edogawa Mill)
Kneading pulper, dissolving equipment for difficult-to-process paper (Oji Materia Fuji Mill)
Kneading pulper, dissolving equipment for difficult-to-process paper
(Oji Materia Fuji Mill)

Recovered Paper Used at Kneading Pulper

Plasterboard
Plasterboard
Paper tube
Paper tube
Paper container
Paper container
Gold and silver paper
Gold and silver paper
Mill wrapper
Mill wrapper
PP laminated paper
PP laminated paper

Improvement in Quality of Recovered Paper

Foreign materials other than paper mixed in with recovered paper, or ink from specially printed or processed paper, can cause color spots and surface swelling of paper products, resulting in quality problems. These contaminants are collectively referred to as prohibited materials. The Oji Group cooperates with recovered paper recyclers and the Paper Recycling Promotion Center to engage in awareness campaigns targeting local authorities, schools and businesses to prevent prohibited materials from commingling.

Prohibited materials
Paper products that cannot be used as raw materials of paper manufacturing
Aromatic paper, perfumed paper Wrapping paper and corrugated containers for detergents, soap and incense sticks, etc
Sublimation transfer printing paper, thermal expansion paper Thermal paper, iron printing paper, 3D copying paper (such as the one for Braille)
Waxed corrugated containers Corrugated containers that contained imported fruits and vegetables or processed marine products
Stained Paper Food or oil stained paper
Materials other than paper
Stone, glass, metal, earth and sand, woodchips, fabric, plastics, etc.
  • *Created based on the Paper Recycling Promotion Center’s website
Lesson of paper recycling in collaboration with the Paper Recycling Promotion Center
Lesson of paper recycling in collaboration with the Paper Recycling Promotion Center
Prohibited materials sample book
Prohibited materials sample book

Initiatives of Overseas Group Companies

Use of Recovered Paper in New Zealand

The sorted collection of recyclables in New Zealand is not as developed as it is in Japan, so all recyclables are basically collected in a recycle bin. For this reason, it is essential to build a system for collecting only recovered paper in order to efficiently collect high-quality recovered paper with low contamination. Oji Fibre Solutions (Oji FS) is the New Zealand’s largest user of recovered paper and the only containerboard manufacturer in the country. For our own recovered paper collection business, Oji FS boasts the fact that the amount of recovered paper collected exceeds not only the company’s own consumption but also total domestic consumption.
With 13 baling sites (to compress and pack recovered paper into large cubes weighing about 1 ton each), Oji FS collected about 240,000 tons of recovered paper in 2022. The surplus exceeding its own consumption is exported overseas, mostly to the Oji Group company GSPP (Malaysia). Since Oji FS efforts are directly linked to the improvement of the national recovered paper recycling rate, the company is actively engaged in activities to improve recovered paper collection and the recovered paper utilization rate, such as considering a nation-wide collection system together with the government and developing paperboard products with an increased recovered paper content.

Dedicated collection box for corrugated containers
Dedicated collection box for corrugated containers
Recovered paper bale delivered to a paperboard plant
Recovered paper bale delivered to a paperboard plant
Oji Fibre Solutions’ recovered paper collection vehicle
Oji Fibre Solutions’ recovered paper collection vehicle

Use of Recovered Paper in Malaysia

GSPP manufactures containerboard base paper made from recovered paper and has significantly increased its production capacity in 2021. In 2022, in addition to approximately 370,000 tons of Malaysian domestic recovered paper from the affiliated collection and sorting facilities, GSPP imports recovered paper from outside Malaysia, including New Zealand and Japan.

Recovered paper collection and sorting facilities affiliated with GSPP
Recovered paper collection and sorting facilities affiliated with GSPP
Recovered paper yard in GSPP paper mill
Recovered paper yard in GSPP paper mill

Activities to Promote Recovered paper Recycling in Malaysia

GSPP is working to improve the quality of recovered paper in Malaysia, mainly with the affiliated collection and sorting facilities.
Moreover, GSPP is conducting awareness campaign targeting general public to further promote recovered paper recycling.
Photograph on the right below shows the sorting bins donated to welfare facilities by GSPP in conjunction with the Embassy of Japan in Malaysia.
Bins are designed to raise awareness of recycling by enabling separate disposal of paper, plastics and cloth.

Quality confirmation by GSPP when receiving recovered paper
Quality confirmation by GSPP when receiving recovered paper
Donated sorting bins
Donated sorting bins

Topics - Trend in Global Recovered Paper Recycling

Supply and demand of paper and paperboard products fluctuates depending on international economic trends. For example, in Southeast Asia and India, where economic growth is rapid, demand for containerboard is increasing. Such fluctuations have a large impact on recovered paper, a raw material of those products. The Oji Group strives for stable procurement of recovered paper by taking advantage of its broad network and quickly capturing changes in the trends.

Change in the volume of imports/exports of old corrugated containers in the main regions
Change in the volume of imports/exports of old corrugated containers in the main regions
  • *1Countries included in the data for Southeast Asia: Vietnam, Thailand, Malaysia, Indonesia
  • *2Countries included in the data for Europe: EU, United Kingdom
  • *Created based on the trade statistics of each country